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 Type 255D
Vishay Sprague
Organic Polymer, Low ESR, Tantalum Capacitors
Commercial, Surface Mount Capacitors for Switch Mode Power Supplies and Converters
FEATURES
* Conductive polymer cathode technology * Low ESR * No-ignition failure mode * EIA standard case sizes * 100% surge current tested
PERFORMANCE CHARACTERISTICS
Operating Temperature: - 55C to + 105C Capacitance Range: 100F to 220F Capacitance Tolerance: 20% standard Voltage Rating: 4WVDC to 10WVDC
DIMENSIONS in inches [millimeters]
L
W H TH Min.
Tw
P
CASE D
EIA 7343
L 0.287 0.012 [7.3 0.3]
W 0.170 0.012 [4.3 0.3]
H 0.110 0.012 [2.8 0.3]
P 0.051 0.012 [1.3 0.3]
Tw 0.095 0.012 [2.4 0.1]
TH(Min.) 0.039 [1.0]
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Document Number: 40052 Revision 04-Feb-03
Type 255D
Vishay Sprague
ORDERING INFORMATION
255D MODEL
227 CAPACITANCE
X0
004
D CASE CODE See Ratings and Case Codes Table.
2 TERMINATION 2 = Solderable coating. Standard.
CAPACITANCE DC VOLTAGE RATING TOLERANCE @ + 85C X0 = 20% This is expressed in volts. To complete the three-digit block, zeros precede the voltage rating. A decimal point is indicated by an "R" (6R3 = 6.3 volts).
_ REEL SIZE AND PACKAGING T = Tape and reel* 7" [178mm] reel W =13" [330mm] reel *Cathode nearest sprocket hole.
This is expressed in picofarads. The first two digits are the significant figures. The third is the number of zeros to follow.
Note: Preferred Tolerance and Reel size are in bold. Last three characters designate ESR max. Limit in milliohms.
RATINGS AND CASE CODES
F
220 150 100 *Preliminary values, contact factory for availability. 4V D D D 6.3V 10V
STANDARD RATINGS
CAPACITANCE (F) CASE CODE PART NUMBER MAX DCL @ +25C MAX DF @ + 25C MAX ESR @ 100K Hz (m) MAX RIPPLE 100K Hz IRMS (AMPS)
4WVDC @ + 85C, 3.2WVDC @ + 105C, SURGE = 5.2V @ + 85C, 4.2V @ + 105C 220* 220* 220 D* D* D 255D227X_004D2_055* 255D227X_004D2_045* 255D227X_004D2_040 88* 88* 88 8* 8* 8 55* 45* 40 2.0* 2.0* 2.0
6.3WVDC @ + 85C, 5WVDC @ + 105C, SURGE = 8V @ + 85C, 5V @ +105C 150 150 D D 255D157X_6R3D2_055 255D157X_6R3D2_045 95 95 8 8 55 45 2.0 2.0
10WVDC @ + 85C, 8WVDC @ + 105C, SURGE = 13V @ + 85C, 8V @ +105C 100 100 D D 255D107X_010D2_065 255D107X_010D2_050 100 100 8 8 65 50 2.0 2.0
*Preliminary values, contact factory for availability.
Document Number: 40052 Revision 04-Feb-03
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Type 255D
Vishay Sprague
PERFORMANCE CHARACTERISTICS
1. Operating Temperature: Capacitors are designed to operate over the temperature range of - 55C to +105C. 5. Capacitance Change With Temperature: The capacitance change with temperature shall not exceed the following percentage of the capacitance measured at + 25C: at
- 55C + 85C WORKING VOLTAGE (V) 4.0 6.3 10.0 SURGE VOLTAGE (V) 5.2 8.0 13.0 + 105C RATING WORKING VOLTAGE (V) 3.2 5.0 8.0 SURGE VOLTAGE (V) 4.3 6.5 10.4 + 85C + 105C
1.1 Capacitors may be operated to + 105C with voltage derating to 0.8 times the + 85C rating.
20%
20%
30%
6.
Dissipation Factor: The dissipation factor, determined from the expression 2fRC, shall not exceed values listed in the Standard Ratings Table.
2.
DC Working Voltage: The DC working voltage is the maximum operating voltage for continuous duty at the rated temperature.
6.1 Measurements shall be made by the bridge method at, or referred to, a frequency of 120Hz and a temperature of + 25C.
7. 3. Surge Voltage: The surge DC rating is the maximum voltage to which the capacitors may be subjected under any conditions, including transients and peak ripple at the highest line voltage.
3.1 Surge Voltage Test: Capacitors shall withstand the surge voltage applied in series with a 33 ohm 5% resistor at the rate of one-half minute on, one-half minute off, at + 85C, for 1000 successive test cycles. 3.2 Following the surge voltage test, the dissipation factor shall meet the initial requirements; the capacitance shall not have changed more than 20%. The leakage current shall not exceed 150% of the initial value.
Leakage Current: Capacitors shall be stabilized at the rated temperature for 30 minutes. Rated voltage shall be applied to capacitors for 5 minutes using a steady source of power (such as a regulated power supply) with 1000 ohm resistor connected in series with the capacitor under test to limit the charging current. Leakage current shall then be measured.
7.1 At + 25C, the leakage current shall not exceed the value listed in the Standard Ratings Table. 7.2 At + 85C, the leakage current shall not exceed 10 times the value listed in the Standard Ratings Table. 7.3 At + 105C, the leakage current , while measured at 0.8 times the rated voltage, shall not exceed 10 times the value listed in the Standard Ratings Table.
8. 4. Capacitance Tolerance: The capacitance of all capacitors shall be within the specified tolerance limits of the normal rating.
ESR
4.1 Capacitance measurements shall be made by means of polarized capacitance bridge. The polarizing voltage shall be of such magnitude that there shall be no rever sal of polarity due to the AC component. The maximum voltage applied to capacitors during measurement shall be 2 volts rms at 120Hz at + 25C. If the AC voltage applied is less than one-half volt rms, no DC bias is required. Accuracy of the bridge shall be within 2%.
8.1 ESR (Equivalent Series Resistance) shall not exceed the values listed in the Ratings Table. Measurement shall be made by the bridge method at a frequency of 100kHz and a temperature of + 25C.
9.
Life Test: Capacitors shall withstand rated DC voltage applied at + 85C for 1000 hours.
9.1 Following the life test, the dissipation factor shall not exceed 1.5 times the initial requirement; the capacitance change shall not exceed 20%; the leakage current shall not exceed 0.1 CV (3uA).
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Document Number: 40052 Revision 04-Feb-03
Type 255D
Vishay Sprague
PERFORMANCE CHARACTERISTICS (Continued)
10. Solderability: Capacitors will meet the solderability requirements of (MIL-STD-202, method 208), ANSI/J-STD-002, Test B. 11. Resistance to Solder Heat: Capacitors will with stand reflow soldering @ + 240C + 5C for 10 seconds max. Capacitors should be allowed to remain at ambient conditions for a period of up to 24 hours prior to electrical measurements. 14. Capacitor Failure Mode: The predominant failure mode for solid tantalum capacitors is increased leakage current resulting in a shorted circuit. Capacitor failure may result from excess forward or reverse DC voltage, surge current, ripple current, thermal shock or excessive temperature. The increase in leakage is caused by a breakdown of the Ta2O5 dielecric. For additional information on leakage failure of solid tantalum chip capacitors, refer to Vishay Sprague Technical Paper, "Leakage Failure Mode in Solid Tantalum Chip Capacitors." 15 Humidity Test: Capacitors shall withstand 500 hours at + 60C, 90% to 95% relative humidity, with no voltage applied. 15.1 Following the humidity test, capacitance change shall not exceed -20% to + 40% of the initial value, dissipation factor shall not exceed 150% of the initial requirement; leakage current shall not exceed 0.1CV (9uA).
11.1 Following the resistance to solder heat test, capacitance, be within 20% of the initial value, the dissipation factor and the DC leakage current shall not exceed the initial value. 12. Terminal Strength: Per IEC-384-3, minimum of 3N shear force. 13. Flammability: Encapsulant materials meet UL94 VO with an oxygen index of 32%.
GUIDE TO APPLICATION
1. A-C Ripple Current: The maximum allowable ripple current shall be determined from the formula: Irms = where, P = Power Dissipation in Watts @ + 25C as given in the table in Paragraph Number 5 (Power Dissipation). RESR=The capacitor Equivalent Series Resistance at the specified frequency. 2. A-C Ripple Voltage: The maximum allowable ripple voltage shall be determined from the formula: Vrms = or, from the formula: Vrms = Irms x Z where, P = Power Dissipation in Watts @ + 25C as given in the table in Paragraph Number 5 (Power Dissipation). RESR=The capacitor Equivalent Series Resistance at the specified frequency. Z = The capacitor impedance at the specified frequency. 2.1 The sum of the peak AC voltage plus the DC voltage shall not exceed the DC voltage rating of the capacitor. 3. Reverse Voltage: These capacitors are capable of withstanding peak voltages in the reverse direction equal to 10% of the DC rating at + 25C, 5% of the DC rating at + 85C and 1% of the DC rating at +105C.
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2.2
The sum of the negative peak AC voltage plus the applied DC voltage shall not allow a voltage reversal exceeding 10% of the DC working voltage at + 25C. Temperature Derating: If these capacitors are to be operated at temperatures above + 25C, the permissible rms ripple current or voltage shall be calculated using the derating factors as shown:
TEMPERATURE +25C + 85C + 105C DERATING FACTOR 1.0 0.9 0.4
P RESR
2.3
2.4
P RESR
Power Dissipation: Power dissipation will be affected by the heat sinking capability of the mounting surface. Non-sinusoidal ripple current may produce heating effects which differ from those shown. It is important that the equivalent Irms value be established when calculating permissible operating levels. (Power Dissipation calculated using +25C temperature rise).
CASE CODE MAXIMUM PERMISSIBLE POWER DISSIPATION @ + 25C (Watts) IN FREE AIR 0.150
D
Document Number: 40052 Revision 04-Feb-03
Type 255D
Vishay Sprague
GUIDE TO APPLICATION
4. Recommended rated working voltage guidelines:
APPLICATION VOLTAGE (V) 2.5 4.0 6.0 RECOMMENDED CAPACITOR VOLTAGE RATING (V) 4.0 6.3 10.0
8.
5.
Printed Circuit Board Materials: The 255D is compatible with commonly used printed circuit board materials (alumina substrates, FR4, FR5, G10, PTFEfluorocarbon and porcelainized steel).
Recommended Mounting Pad Geometries: Proper mounting pad geometries are essential for successful solder connections. These dimensions are highly process sensitive and should be designed to minimize component rework due to unacceptable solder joints. The dimensional configurations shown are the recommended pad geometries for both wave and reflow soldering techniques. These dimensions are intended to be a starting point for circuit board designers and may be fine tuned if necessary based upon the peculiarities of the soldering process and/or circuit board design.
REFLOW SOLDER PADS*
in inches [millimeters)
6. 6.1
Attachment: Solder Paste: The recommended thickness of the solder paste after application is .007" .001" [.178mm 0.025mm]. Care should be exercised in selecting the solder paste. The metal purity should be high as practical. The flux (in the paste) must be active enough to remove the oxides formed on the metallization prior to the exposure to soldering heat. In practice this can be aided by extending the solder preheat time at temperatures below the liquidous of the solder. Soldering: Capacitors can be attached by conventional soldering techniques - vapor phase, infrared reflow, wave soldering and hot plate methods. The Soldering Profile chart shows maximum recommended mended time/temperature conditions for soldering. Attachment with a soldering iron is not recommended due to the difficulty of controlling temperature and time at temperature. If hand soldering is necessary, the soldering iron must never come in contact with the capacitor.
B D C E
A
6.2
Case Code D
Width (A) .118 [3.0]
Pad Metallization (B) .106 [2.70]
Separation (C) .175 [4.45]
9.
REFLOW SOLDERING PROFILE
Temperature Deg. Centigrade
300 250 200 150 100 50 0 0 50 100 150 200 250
Time (Seconds)
300 240C Typical 250 200 130C Typical 150 100 50 0
Cleaning (Flux Removal) After Soldering: The 255D is compatible with all commonly used solvents such as TES, TMS, Prelete, Chlorethane, Terpene and aqueous cleaning media. However, CFC/ODS products are not used in the production of these devices and are not recommended. Solvents containing methylene chloride or other epoxy solvents should be avoided since these will attack the epoxy encapsulation material. When using ultrasonic cleaning, the board may resonate if the output power is too high. This vibration can cause cracking or a decrease in the adherenceof the termination. DO NOT EXCEED 9W/L @ 40kHz for 2 minutes.
9.1
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Document Number: 40052 Revision 04-Feb-03
Type 255D
Vishay Sprague
TAPE AND REEL PACKAGING in inches [millimeters]
K Max.
.157 .004 [4.0 .10] .059 + .004 - 0.0 [1.5 + .10 - 0.0] .024 [.600] Max. .079 .002 [2.0 .050] .069 .004 [1.75 .10]
A0
F W
B1 Max.
K0 P Top Cover Tape Direction of Feed D1 Min.
TAPE SIZE B1 (Max.) 12mm 0.323 [8.2]
D1 (Min.) 0.059 [1.5]
F 0.217 0 .002 [5.5 .05]
.
K (Max.) 0.177 [4.5]
P 0.315 0 .004 [8.0 1.0]
W
0.472
A0B0K0 Notes: A0B0K0 are determined by component size. The clearance between the component and the cavity must be within .002" [.05mm] minimum to .020" [.50mm] maximum for 8mm tape and .002" [.05mm] minimum to .026" [.65mm] maximum for 12mm tape.
+ 0.012 [12.0+.30]
Standard orientation is with the cathode (-) nearest to the sprocket holes per EIA-481-1 and IEC 286-3.
Tape and Reel Specifications: All case codes are available on plastic embossed tape per EIA-481-1. Tape reeling per IEC 286-3 is also available. Standard reel diameter is 7" [178mm]. 13" [330mm] reels are available. The most efficient packaging quantities are full reel increments on a given reel diameter. The quantities shown allow for the sealed empty pockets required to be in conformance with EIA-481-1. Reel size must be specified in the Vishay Sprague(R) part number.
Top Cover Tape Thickness
Carrier
Embossment Cathode (-)
Units Per Reel
Anode (+) Direction of Feed
Case Code D
Tape Width 12mm
Component Pitch 4mm
7" [178] Reel 500
13" [330] Reel 2500
Document Number: 40052 Revision 04-Feb-03
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